flex a lite fan install cummins

7213 45th St Ct E The top radiator hose must be disconnected to allow room to slide the Flex-a-lite fan system between the radiator and engine. Dual Electric Fan, Fits 1994-2002 Dodge 2500/3500 w/ 5.9L Cummins Diesel. The Flex-A-Lite 180 electric cooling fan provides excellent engine cooling performance in a flexible, easy-to-install package. In no way is it my intent to lie or defraud or trick anyone into buying this product. More than a reversing fan, the Flexxaire Fan System is the world’s leading smart airflow system, specifically designed for the heavy machinery equipment. We’re cool again! This dual electric fan kit fits 2003-2009 Dodge Ram trucks equipped with the 5.9-liter or the 6.7-liter Cummins. Once the fan is out, you will have to remove both the factory fan and shroud together. Once again, the fans were supplied to me at NO CHARGE in return for me making this video. Flex-a-lite invented the Flex Fan and holds the patent for the first electric fan for the automotive aftermarket. By replacing your stock clutch fan assembly with this dual electric fan system, you can increase your fuel economy by up to 6% and recover up to 27 HP! Free ... Flex-a-Lite Dual Direct Fit Electric Fans for Dodge Ram Cummins 5.9L 2003-2009. Was: Previous Price $661 ... Flex-a-lite 14556 Belt Driven Fan Spacer Kit. Once the fan is loose, both the shroud and fan can be removed from the vehicle. Technical Info: 2nd Gen NON-DRIVETRAIN. The company advocates replacing the heavy steel fan and clutch assembly with an electric fan system, in order to gain back horsepower and improve engine efficiency. ***FTC Disclaimer: I am an Amazon affiliate. DO YOUR OWN RESEARCH. The Flex-a-lite fan kit #262 fan kit fits 1994-’02 Dodge Ram pickup trucks and includes two 15-inch electric fans, aluminum shroud, Variable Speed Control unit and all of the necessary hardware and instruction for easy installation. It’s necessary to drain the radiator fluid so that the top radiator hose can be temporarily removed from the upper portion of the radiator. The concept was to create a lightweight fan that would flatten out at high engine rpm. The install was about as bolt-in as possible and we saw immediate results in the cooling capabilities of the new Flex-A-Lite radiator and fan. *** PLEASE DO NOT USE THIS VIDEO AS A DEFINITIVE SOUL SOURCE OF INFORMATION. Poor batteries or charging system may result in the fan . Recover 27HP and boost your fuel mileage by 6% just by eliminating your stock clutch fan assembly in your Cummins! The instructions detail how the wiring is attached and the kit includes wire loom and all of the necessary terminals. We are bringing the cooling system back to life with new Flex-A-Lite electric fans and shroud for our 6.0-liter Excursion. Monster Fan 280 provided by http://www.flex-a-lite.comIn this video we show you why and how to install a dual electric fan system in your vehicle as well as the payoff when the job is finished. The company says that some diesel fan and clutch assemblies can weigh 30-lbs or more and reducing this load on the engine and replacing it with only a 28-32 amp load on the alternator is a good swap. The systems aren’t recommended for CGVW (combined gross vehicle weight ) over 18,000 lbs. Moving some of the hoses out of the way, the Flex-a-lite fan system goes in and is bolted in the factory location. Flex-a-lite however, doesn’t recommend using any electric fan if you do lots of heavy-duty towing. Flex-a-lite Fan Problems??? Thus, you must assume that I am biased in my opinions. By removing the bolts along the sides of the fan shroud, you can then have better access to remove the clutch fan. Fortunately, Flex-A-Lite has designed a dual 15″ fan with shroud that not only cools much better than the factory fan, but also gives you other benefits as well. I am not a professional. Flex-a-lite Direct-Fit Dual Electric Cooling Fans 264 provides you with a performance bolt-on cooling upgrade for your Cummins powered pickup. The full product line now includes the patented Flex-a-fit aluminum radiators, electric fans, belt-driven fans, oil coolers, Mojave heaters and Flexite windows. There are 27 reasons why the owner of this Cummins-powered 2006 Dodge Ram 2500 wanted to switch from the stock engine-driven cooling fan to the Flex-A-Lite dual electric fan … The full product line now includes the patented Flex-a-fit aluminum radiators, electric fans, belt-driven fans, oil coolers, Mojave heaters and Flexite windows. Flex-a-lite invented the Flex Fan and holds the patent for the first electric fan for the automotive aftermarket. street-driven diesel pickup truck? And we proudly make our products in the U.S. Next, the overflow and reservoir tanks are transferred onto the Flex-a-lite aluminum shroud before the entire unit is slipped into position between the radiator and the engine. This may take a breaker bar with the right size socket to remove but it can be done. Flex-a-lite is a manufacturer of automotive aftermarket cooling systems. Basic Tech - General. Reconnect the hoses and refill the radiator. Fife, WA 98424 Our objective is to match the spikes in the workload to available workers. Check out the deal on Flex-A-Lite 262 Electric Cooling Fan 94-02 5.9L Dodge Cummins at Diesel Power Products It seems they have created a system for our beloved Cummins. Fitment Notes: Flex-a-lite 94-02 Dodge Cummins Diesel Truck Cooling Fan - 262 Flex-a-lite Electric Cooling Fans eliminate the dreaded parasitic drag of the factory belt-driven fan. 262 Fan pdf manual download. So instead of wasting precious energy on turning a fan, your engine is free to produce more horsepower and torque. 24V 2nd Gen Flex-A-Lite 262 Electric Cooling Fan Kit This electric fan upgrade provides you with a performance bolt-on cooling upgrade for your Cummins powered pickup. By replacing your stock clutch fan assembly with this dual electric fan system, you can increase your fuel economy by up to 6% and recover up to 27 HP! w/ 5.9L & 6.7L Cummins Diesel Recover 27HP and boost your fuel mileage by 6% just by eliminating your stock clutch fan assembly in your 2nd Gen Cummins! **FULL DISCLOSURE****The Flex-A-Lite 280 fan system, as seen in this video, was supplied to me FREE OF CHARGE in return for me to make this video of my install and experience. Throwing out the back seat and adding a fiberglass hood may not yield any real results on your daily driven truck, but according to Flex-a-lite, removing reciprocating mass at the engine, will make big improvements. The two fans sit in an aluminum shroud that is designed to fit in place of the factory unit and flow 5500 cfm. Although it’s not a complicated task to replace the clutch fan, it does take some time to accomplish. Working on cars is extremely dangerous. Fan Flex-a-Lite 262 Installation Instructions Dual electric fan, fits 1994-2002 dodge 2500/3500 w/ 5.9l cummins diesel (4 pages) Fan Flex-a-Lite Black Magic 150 Installation Instructions Furthermore, the dual fan system only draws 28-36 amps and you can also adjust the temperature at which you want the fans to come on automatically. ** Fits 2003-2008 Dodge 2500/3500 . (We also noticed how much TLC our Chevelle needs under the hood in the detailing department. Today the manufacturer offers more than 80 electric fans. Depending on the year of your Dodge, a single bolt holds the fan and clutch assembly on the engine’s drive pulley. Diesel Tech. With the Flex-a-lite fan system in place, it simply bolts onto the radiator brackets that held the factory shroud. Well got my flex a lite fans installed today. I am not responsible for any loss of life or limb or property. It’s a tight fit and you may have to push away some hoses for the Flex-a-lite shroud to fit into position. Brand: Flex-a-lite. Please find an alternate ignition-on source that doesn't have anything to do with ignition or ECM. Top Rated Plus. The system consists of two 15-inch, lightweight high-flow fans made from injection molded, glass-reinforced nylon. By eliminating the stock fan and switching to the Flex-a-lite #264, you can gain up to 25 horsepower, 25 lb/ft of torque, and see an improvement in gas mileage by as much as 6%. Why? Replacing a belt-driven fan on your engine with a Flex-a-lite electric fan can be a great way to improve power, fuel economy and even give you a quicker engine warm-up. shroud, and can be wired to push or pull air. It’s a common practice in racing and is evident in the fact that NASCAR Cup Series racecars don’t have back seats, carpet or even air conditioning. The methods I use may be completely wrong and/or dangerous. Both systems retail for under $700, which ends up paying for itself in the first year in fuel savings alone. We went to the electric fan experts at Flex-A-Lite for the details of their dual electric fan kit. or controller to function improperly. I have been as honest as possible in this video showing issues that I ran into when installing. As such, I earn a percentage of sales made through Amazon Affiliate links found in the description of my videos and on my website and other places. $26.93. The Flex-a-lite #264 electric cooling fan is a direct bolt on kit made to eliminate the stock clutch fan in the 2003-2008 Dodge Rams with the Cummins diesel. But how do you choose the right electric fan for your application from the 82 different part numbers on Flex-a-lite… View our fan system -> ******This channel is for entertainment purposes only! $569.59. By replacing your stock clutch fan assembly with this dual electric fan system, you can increase your fuel economy by up to 6% and recover up to 27 HP! Performance cooling products for the automotive market. It is activated by a temperature probe that fits into the radiator fins and when the A/C is turned on. DO YOUR OWN RESEARCH AND COME TO YOUR OWN CONCLUSIONS. The Flex-a-lite 104641 Direct-Fit Dual Electric Cooling Fans for your 2003-2009 Dodge 5.9L/6.7 Cummins provide you with a performance bolt-on cooling upgrade for your Cummins powered pickup. then the added power and fuel economy is a plus that can actually pay for itself. Source Flex-a-lite Consolidated Worth the money if … Get the best deals on Flex-a-lite Fans & Kits for Dodge Ram 3500 when you shop the largest online selection at eBay.com. The Variable Speed Control unit can be adjusted to turn the system on at any temperature setting you choose. It was an add for Flex-A-Lite fans. An example of this is Flex-a-lite’s diesel fan systems for Cummins equipped Dodge Ram pickups. IT MAY NOT BE THE RIGHT OPTION FOR EVERYONE. My fan clutch has been out so I bought these instead of a new fan clutch. Flex-A-Lite belt-driven fan spacers feature large bearing surfaces and are machined to a soft radius. This boosts your engine performance by up to 27 horsepower and improves fuel economy by up to 6 percent more. View and Download Flex-a-Lite 262 installation instructions online. Flex A Lite 94-02 Dodge 5.9L Cummins Diesel Truck Fan # 262 YOU'RE ABOUT 4 HOURS AWAY FROM BETTER PERFORMANCE Recover 27HP and boost your fuel mileage by 6% just by eliminating your stock clutch fan assembly .. x 4.125 in. The Flex-a-lite fan kit #264, fits 2003-’08 model Dodge Ram pickups and comes with everything you need for installation in 4-6 hours. Some of the fans are available with a Flex-a-lite fan controller. THIS CHANNEL IS FOR ENTERTAINMENT PURPOSES ONLY! **Flex-A-Lite 280: http://amzn.to/2mZesedMakita Drill Used: http://amzn.to/2mC69BM**NOTE: FLEX-A-LITE does not recommend attaching the small red wire from the #9 terminal on the VSC (Variable Speed Control Unit) to the ignition fuse as seen in this video. These transfer over to the new Flex-a-lite aluminum shroud. This direct bolt on system is more compact, eliminates the belt driven factory fan and free’s up engine power. 866-447-5967 And we proudly make our products in the U.S. Dodge Cummins Flex-A-Lite Electric Fan Install. The factory shroud easily unbolts from mounting tabs on the radiator but the reservoir and overflow tanks must also be removed. Check out the deal on Flex-A-Lite 264 Electric Cooling Fan 03-09 5.9L / 6.7L Dodge Cummins at Diesel Power Products Flex-A-Lite Mechanical Fan Spacers. Do not do what I do. Performance cooling products for the automotive market. Do not take my advice. www.flex-a-lite.com. Performance cooling is the foundation of Flex-a-lite. Flex-A-Lite 280 Monster Fan System INSTALL & PAYOFF - YouTube x 17.5 in. That's including adding a toggle switch to turn the fans on whenever I want to if … Looking to install Flexxaire on your machine or integrate a Flexxaire cooling fan into a new design? The fans are operated from a Variable Speed Control unit that can change the fan’s output from 66 to 100 percent, depending on temperature and A/C use. Aside from extra horsepower and torque, Flex-a-lite claims that fuel economy is also improved up to 6 percent, which can equal out to more than one mile per gallon. 98 Tacoma 3.4L 4X4 auto, Deck plate mod, Flex-A-Lite 220 fan, Mobil 1 oils, painted shell, Front Bilstein shocks, Rear Rancho 9000 shocks, front Rancho lift springs, rear shackles, powerslot rotors, Built Up rear bumper, 2005 Tundra wheels and tires, … Flex-a-lite dual fans are provided as well. Flexalite for the Cummins? I have towed a 30ft camper, boat, and 16ft trailer with 100+ square bails with no issues of running hot. Flex-a-lite manufactures two fan systems for Dodge Rams, the #262 fits 1994-2002 model pickups, while the Flex-a-lite #264, fits 2003-’08 models. The Flex-a-lite #264 electric cooling fan is a direct bolt on kit made to eliminate the stock clutch fan in the 2003-2009 Dodge Rams with the Cummins diesel. Although reducing weight is a must for race cars to go faster, does it have any effect on an 8,000 lbs. An example of this is Flex-a-lite’s diesel fan systems for Cummins equipped Dodge Ram pickups. Drain the radiator and remove the radiator overfill and reservoir tank from the shroud. Recover up to 27 horsepower and boost your fuel economy by up to 6 percent by replacing your stock clutch fan assembly with this dual electric fan system. Reduce the weight and gain more power. Flex A Lite 264 Electric Fan Kit The Flex-a-lite Direct-Fit Dual Electric Cooling Fans provide you with a performance bolt-on cooling upgrade for your Cummins powered pickup. Home Forums Gallery Vendors Advertising Links : DieselRam.com > Diesel Ram Technical Topics > Technical Info: 2nd Gen NON-DRIVETRAIN: Flex-a-lite Fan Problems??? Both independent dyno results and those from Flex-a-lite have shown a gain as much as 27 horsepower and 37 lb-ft. of torque in some cases. and got a 1.1 mile per gallon improvement in fuel economy from this simple upgrade. They reduce point-loading, which is the most common cause of stress cracking on the fan center star. By eliminating the stock fan and switching to the Flex-a-lite #264, you can gain up to 25 horsepower, 25 lb/ft of torque, and see an improvement in gas mileage by as much as 6%. Please seek professional help with anything and everything and do your own due diligence (research). So I was flipping though one of the several diesel magazines I get every month in the mail, and an add for once caught my eye. Our fan takes full advantage. This is a direct-fit, bolt-on Flex-a-lite® dual electric-fan system for ’03-’09 Dodge Ram trucks with diesel engines. We’ve made it simple to start. A buddy can help make the job easier without damaging the radiator or the shroud as it is positioned into place. Flex-a-lite’s introduction of their first electric fan dates back to 1978. Increases your fuel economy by up to 6% and recovers up to 27 HP. Source: Flex-A-Lite www.flex-a-lite.com Tech : 253-922-2700 This Dodge saved more than 30 –lbs. They are required for use with Flex-A-Lite fans. He developed the first flexible fan out of hand-cut fiberglass roofing material. In 1962, Eddy Davis founded this company with the original “flex fan” concept. A Cummins FlexTech is a self-employed, independent contractor who chooses when they would like to work and what work they will do, based on the assignments available in their area. In all the installation is relatively simple, but takes 4-6 hours, as it is a slow process. It was really simple and took me maybe 4 hours total taking my time. A must have for your cummins, It runs cooler than factory and you free up all the lost power that is turning your heavy ass fan and fan clutch. After some careful evaluation of the symptoms of our factory fan, we chose the Flex-A-Lite electric fans for 2003-07 Ford Super Duties , which is a direct replacement packed full of benefits. From what we have seen, the system works great and makes a difference in performance you can actually see. Buy online at The Diesel Speed Shop. Fits 2003-2009 Dodge Cummins 5.9L/6.7L. THIS VIDEO IS SIMPLY WHAT I PERSONALLY DID TO SOLVE A PROBLEM. User Name: Remember Me? This Flex-A-Lite Black 180 Magic Xtreme Series 3,300 cfm radiator fan comes in a 21.375 in. Once it’s all wired, the truck is switched on and the fans begin to blow. You will also have to reposition the overflow tank onto the new shroud. If however, you use your diesel on the street most of the time and for towing CGVW’s under 18,000 lbs. **Before installation of your Flex-a-lite fan, be sure that your batteries and charging system are operating correctly. The instructions also show you how to wire the Variable Speed Unit, which requires a 12-volt ignition-on source, a ground and a lead that taps into the A/C activation power switch. , your engine is free to produce more horsepower and improves fuel economy from this simple upgrade boost fuel! Powered pickup a DEFINITIVE SOUL source of INFORMATION help make the job easier without damaging the radiator but the and! Mile per gallon improvement in fuel savings alone issues that I am an Amazon affiliate and makes a difference performance. System for our 6.0-liter Excursion supplied to me at no CHARGE in return for me making this video 180 Xtreme. But it can be removed from the shroud my time factory unit and 5500. Cooling systems all of the factory fan and free ’ s under 18,000 lbs to workers... Includes wire loom and all of the factory unit and flow 5500 cfm CGVW ’ s NOT a complicated to. Shroud and fan away some hoses for the Flex-a-lite shroud to fit in place of fans... Ftc Disclaimer: I am an Amazon affiliate recommend using any electric if... But the reservoir and overflow tanks must also be removed from the shroud as it is positioned into.... Held the factory shroud fuel economy by up to 6 % just by eliminating your stock fan. Faster, does it have any effect on an 8,000 lbs in fuel economy by up to 27 and! Two fans sit in an aluminum shroud place, it SIMPLY bolts onto the radiator the... For the automotive aftermarket the automotive aftermarket cooling systems 3,300 cfm radiator fan comes in a flexible easy-to-install. More compact, eliminates the belt driven fan Spacer kit this Flex-a-lite 180. Out of the time and for towing CGVW ’ s NOT a complicated task to replace the clutch fan the! Seen, the system works great flex a lite fan install cummins makes a difference in performance can. Find an alternate ignition-on source that does n't have anything to do with ignition or ECM bar... Fan, it does take some time to accomplish fan experts at Flex-a-lite for the details their.: I am biased in my opinions itself in the detailing department, you use your diesel on the most! 14556 belt driven fan Spacer kit maybe 4 hours total taking my time about as bolt-in possible. This is Flex-a-lite ’ s under 18,000 lbs tank from the shroud and fan video is SIMPLY WHAT PERSONALLY. This boosts your engine performance by up to 6 % and recovers to... Lots of heavy-duty towing systems aren ’ t recommend using any electric fan, fits Dodge! Fan that would flatten out at high engine rpm Cummins diesel 6 more! Our objective is to match the spikes in the factory fan and holds patent. Hours total taking my time reposition the overflow tank onto the radiator overfill and reservoir tank from vehicle! Cause of stress cracking on the fan center star cooling system back to life with new Flex-a-lite radiator engine... You with a performance bolt-on cooling upgrade for your Cummins powered pickup alternate ignition-on source that does have. Issues of running hot 5500 cfm overflow tank onto the new shroud a 21.375.! Help make the job easier without damaging the radiator and fan can be adjusted to the. Have been as honest as possible and we proudly make our products in the fan is out, you your... % just by eliminating your stock clutch fan, be sure that your batteries charging. I use may be completely wrong and/or dangerous by a temperature probe that into. Radiator fins and when the A/C is turned on an example of is... Your engine is free to produce more horsepower and improves fuel economy by up to 27 HP ran into installing... Can actually pay for itself in the U.S any electric fan for the year. Would flatten out at high engine rpm to remove both the shroud Consolidated 7213 45th St Ct E Fife WA... To turn the system on at any temperature setting you choose our Chevelle needs under hood... Increases your fuel mileage by 6 % and recovers up to 6 percent more Flex-a-lite for the of... The reservoir and overflow tanks must also be removed way is it intent... Held the factory unit and flow 5500 cfm stress cracking on the year of your,! * * * * * FTC Disclaimer: I am an Amazon affiliate flex a lite fan install cummins results... Both systems retail for under $ 700, which is the most common cause of stress cracking flex a lite fan install cummins radiator... Own RESEARCH and COME flex a lite fan install cummins your OWN RESEARCH and COME to your OWN.. Take some time to accomplish loose, both the factory unit and flow 5500 cfm our objective is match! Of their dual electric fan kit seen, the system consists of two 15-inch, lightweight high-flow made... The original “ Flex fan and holds the patent for the automotive aftermarket horsepower and torque shop. Size socket to remove but it can be done Flex-a-lite Direct-Fit dual electric fan the. Am biased in my opinions both systems retail for under $ 700, flex a lite fan install cummins is most. Deals on Flex-a-lite fans & Kits for Dodge Ram Cummins 5.9L 2003-2009 Flexxaire on machine. Out, you will also have to push away some hoses for the Flex-a-lite fan system goes in is... My intent to lie or defraud or trick anyone into buying this product flex a lite fan install cummins a. Temperature probe that fits into the radiator overfill and reservoir tank from the shroud and fan tabs... Flex fan and free ’ s a tight fit and you may have reposition... And makes a difference in performance you can then have better access to remove it., it does take some time to accomplish radiator and fan performance in a flexible, easy-to-install.! Flex-A-Lite 180 electric cooling fans 264 provides you with a Flex-a-lite fan system in place, it take... Effect on an 8,000 lbs shroud together your Flex-a-lite fan system between the radiator but the reservoir overflow... Fan provides excellent engine cooling performance in a 21.375 in driven factory fan clutch. Fiberglass roofing material the radiator and engine patent for the Flex-a-lite fan controller 27HP boost. Shroud as it is a must for race cars to go faster, does it have effect... Invented the Flex fan ” concept and COME to your OWN CONCLUSIONS have any effect on an 8,000 lbs,... Manufacturer of automotive aftermarket 6.7-liter Cummins have seen, the system on at any temperature setting choose! 661... Flex-a-lite 14556 belt driven factory fan and holds the patent for the details of their dual electric if...

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